We strictly follow the ISO 9001
standards. All the clauses are religiously
followed and implemented.
We have a fully documented system, a
quality manual, documented procedures as
required by ISO 9001 and also documents
needed for effective planning, operation and
control of the processes.
We have a dedicated team of professionals,
with their total commitment to our common
goal of quality product manufacturing
followed by timely supplies and ensuring
total customer satisfaction.
The top management regularly conducts
management system planning meetings and
training programs to ensure total system
Since we are a totally integrated
manufacturing unit we mostly by only raw
materials. Semi finished goods are seldom
purchased. There is a fully documented
system to ensure the correctness of all
parameters for the followings.
1. In coming goods and raw material
2. Verification of Purchased Products.
3. Selection of Vendors.
Control of Production:
This is one of the key areas of the quality
system and has to be ensured very
effectively, for which we have a very strict
In process inspection which is carried out
by our inspectors on the shop floor, we have
also provided gauges and fixtures on each
machine so that the worker can check himself
on the spot for its correctness.
Each process has a definite job card, which
define its process specification, which is
checked by our quality inspector with the
gauges, fixtures provided on the machines.
Control of non-confirming products:
We have a non-confirming material report,
which is thoroughly audited, and all such
kind of material is properly sorted in
separate bins earmarked for the purpose.
Some of this falls into the Product rework
category and the balance is rejection, which
is then scraped. During all this process
full identification and earmarking is done.
Final material inspection:
This operation is done before the final
packing. Visual parameters, critical
dimensions and fitting tests are a few of
the checks performed in this category.
Handling Storage Packing Delivery:
All the material is packed in pallets,
wooden boxes palletized or cardboard boxes
palletized and then shrink wrapped in
polythene. We have our own forklifts and
other lifting equipments for handling of the
Design and Development:
We have a fully integrated Tool Room with
all the basic machinery such as lathes,
shaping machine, slotting, milling, surface
grinding, drilling, etc.
We also have Verticle Machining Centre (VMC)
, E.D.M. (Electronic Discharge Machine). We
are in the process of installation of a wire
cut machine also.
We have a tool room engineer backed by a
design department loaded with latest CAD/CAM
software's to design and to see their 3D
effect and their virtual physical
characteristics or even their motion on
Control of monitoring and measuring
We do most of the Calibration in-house. We
have slip gauges and other instruments to do
the calibration of Vernier Calipers,
Micrometers, Gauges and Fixtures. All the
other measuring devices/ Machines are
calibrated from Certified outside agencies
specializing in calibration. A fully
documented record of calibration is kept.
This aspect is very important and is taken
special care of at our facility. On the shop
floor we have demarcated areas for the
movement of material/ Persons and for the
storage of In Process goods. A separate in
charge of house keeping is responsible for
the cleanliness at all places.
Customer Related processes:
This is one of our main focus areas and we
regularly take feedbacks from our customers
about our product quality, timely supplies,
quantity problems, packing problems, or any
other major or minor parameter unattended to
by us. We also seek measures for improvement
We have a special division catering to the
Preventive Maintenance of the Machines, all
the data is recorded on the formats and
accordingly are implemented so that no
unwanted breakdown of machinery occurs. A
full schedule for pre maintenance on a
monthly, bi-annually and annually basis are
Improvement and continual improvement:
It is our keen desire to continuously
improve ourselves and try to attain a
position close to perfection. All our
programs/ formats for Corrective action and
Preventive action are keenly audited to take
out the desired results and the inferences
for the course of action to be taken.
Competence, Awareness, Training of
Workers and Staff:
Regular classes are taken for the
management, staff and all the workers to
create awareness about quality, its
implications, benefits, so that quality
should come from within them. We introduce
various awards for excellence in various
categories, which also creates competition
within themselves, which is always healthy
and brings out the best in them. Before
recruitment of our employees their
competence is minutely judged by their
credentials, background, experience and
above all by conducting an IQ test.
We continuously monitor the need for maintenance, availability of
process equipment and supporting services.
Should any of these be missing they are
decided in the management review meetings
and are effectively implemented. We have
always stridden to achieve goal of total
integration in manufacturing and hence
resources are always on our top priority.
Our management representative along with our
quality control head regularly do internal
audits to determine the various flaws and
then chalk out plans to remove those
deficiencies and take strong preventive
actions/ remedies to avoid their recurrence.